In the fast-paced world of CPG manufacturing, staying ahead of the competition requires innovative solutions and a collaborative approach. At MEMCO, we have developed a groundbreaking program called Future Now that sets us apart from traditional automation and controls engineering firms. By assembling cross-functional teams and adopting a Kaizen methodology, we empower our clients to tackle their apex problems head-on, driving efficiency, reducing costs, and achieving rapid ROI.
At MEMCO, we recognize that solving complex challenges in CPG manufacturing requires a comprehensive and inclusive approach. That’s why our Future Now program begins by assembling a cross-functional team that includes the client’s engineers, mechanics, operations leaders, front-line operators, sanitation team associates, and quality assurance technicians. By bringing together diverse perspectives and expertise, we foster a collaborative environment that is essential for successful problem-solving.
One of the key differentiators of MEMCO’s Future Now program is the utilization of a Kaizen format. In this approach, the client’s cross-functional team collaborates closely with our team of industrial, electrical, mechanical, and automation engineers. By working together, we design a phased automation strategy that is tailored to address the unique needs and challenges of each client while actually solving the root cause to the specific problem identified by the Kaizen team.
Rather than taking an isolated, “whack-a-mole” approach where individual issues are addressed in isolation, our program takes a holistic view. Each phase of automation is strategically planned to complement and build upon the previous phases. This ensures that the automation solutions implemented deliver a clear return on investment (ROI) in two years or less.
MEMCO’s Future Now program is laser-focused on driving efficiency and reducing costs in CPG manufacturing. By involving key stakeholders from different areas of the client’s organization, we gain valuable insights into the challenges they face on a daily basis. This enables us to identify and prioritize opportunities for automation that will have the most significant impact on reducing costs, streamlining operations, and enhancing overall efficiency.
With each phase of the Future Now program, our clients experience a rapid return on investment (ROI) in two years or less. This accelerated timeline is made possible by the careful planning and collaboration of our cross-functional teams and automation experts. Additionally, the phased approach ensures that each automation phase complements the others, creating a comprehensive roadmap for long-term success.
MEMCO’s Future Now program is transforming the CPG manufacturing sector by taking a collaborative, cross-functional approach to automation. By involving diverse stakeholders, implementing a Kaizen format, and delivering rapid ROI, we empower our clients to overcome apex problems and achieve sustainable growth. Experience the future of manufacturing with MEMCO.
Palletizing robots are becoming increasingly popular in the manufacturing industry. They’re highly efficient, save time, and reduce risks associated with lifting heavy loads. However, some people still question whether a palletizing robot program is a sound investment. While the cost of deploying robots can be high, the benefits that come with using them are many and can be a valuable return on investment.
One of the lesser-known benefits of palletizing robots is that they provide flexibility in equipment and production line layout. Because palletizing robots are so versatile, manufacturers can redesign the process flow by placing the robot in different locations. This flexibility can lead to a more efficient workflow, where the finished goods can be sorted more effectively. A palletizing robot can also handle multiple pallets simultaneously, further improving the efficiency.
Another advantage of palletizing robots is their ability to handle a variety of shapes and sizes of products, making them suitable for virtually any industry. Robots are also equipped with sensors and cameras to detect the exact shape and size of the product, so there’s no need to worry about manual calibration or the need for additional equipment. This application is an unparalleled level of flexibility for a manufacturer because no matter how different the products are, palletizing robots can adjust and function effectively.
Purchasing a palletizing robot can also lead to cost savings in the long term. Though the initial investment can be high, the return on investment is significant. Manual labor creates additional costs, such as payroll taxes, vacation time, health care, benefit packages (we’ll talk about the labor crisis later!) A palletizing robot can work additional hours for extended periods without breaks or accommodation. This cost reduction opportunity is even more evident when considering the robot’s extended lifespan, as labor costs continue to increase with the addition of overtime. Palletizing robots can also help reduce worker-related injuries, which leads to a safer workplace. Repetitive manual labor can cause injuries from chronic overuse, which can lead to an expensive medical cost liability, and decrease worker morale. Palletizing robots can shoulder this burden, allowing workers to focus on tasks that require more human-specific skill sets, such as problem-solving, decision-making, and communicating with other departments to streamline the entire operation.
The use of a palletizing robot can also improve the quality of products, improving customer satisfaction. By replacing manual labor with a robotic solution, the likelihood of human error decreases, leading to a decrease in recalled products. Additionally, robotic solutions can efficiently handle heavy products reducing packaging waste due to breakage or collapsed loads leading to and overall cost savings.
In conclusion, though deploying palletizing robots for manufacturing operations may appear costly, the benefits of utilizing them are apparent. Their flexibility, versatility, ability to handle random product shapes and sizes, cost-effectiveness, and the reduction of workplace injuries are significant benefits of palletizing robots.
If you’re unsure about how to strategically deploy a palletizing robot program with a strong focus on fast ROI, please don’t hesitate to give us a call to learn more about our Future Now Program.